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Handling Small Hydrochloric Acid Spills: A Deeper Dive

Bob Hunter • January 23, 2025
Contact NIC to purchase HCI and other industrial chemicals.

Even in small amounts, hydrochloric acid spills require careful attention to safety protocols. Companies must know how to handle small spills of hydrochloric acid to keep their workers safe. Using appropriate personal protective equipment, such as gloves and goggles, is essential. Immediate action involves neutralizing the spill with a suitable material like sodium bicarbonate, followed by thorough cleaning and ventilation. These measures ensure a safe and controlled response.


Safety Precautions for Handling Hydrochloric Acid Spills


Always remember that safety is a priority when handling spills. The first moves should be to alert others to the spill, evacuate the immediate area, and restrict access. After that, ventilate the area to disperse any hazardous gases.


Next, put on appropriate personal protective equipment (PPE) before approaching the spill. The PPE should include:


  • Safety goggles or full-face shield
  • Chemical-resistant gloves
  • Chemical-resistant suit and rubber boots
  • Respiratory protection, if needed


Step-by-Step Clean Up for HCl Spills


After donning the PPE, it's time to contain and control the spill. Trained and equipped workers should use absorbent materials like spill pads to contain the spill. They can use a neutralizing agent such as sodium bicarbonate or soda ash for larger spills. Pour the neutralizing agent slowly around the edges of the spill, working inward.


Apply Amphomag or a similar neutralizing product directly onto the spill for minor spills. It will change color to indicate neutralization (reddish/pink initially, then yellow/green when neutralized).


Call emergency services (911) for spills larger than 1 liter (35 fluid ounces) or involving highly hazardous chemicals.


Report spills exceeding 5,000 lbs. within 24 hours to the National Response Center and contact your facility's environmental health and safety office or designated responsible person.


If someone has been exposed to hydrochloric acid, immediately flush the affected area with water for at least 15 minutes while removing contaminated clothing. In case of eye contact, rinse the eyes with water for 10-15 minutes, lifting the eyelids occasionally. If someone ingested the acid, do not induce vomiting. Instead, give them large quantities of water or milk if available.


Seek immediate medical attention for any exposure.


Proper Disposal Methods for Cleanups


Once trained personnel have neutralized the spill, scoop up the absorbent material containing the neutralized acid using plastic tools. Place the collected material into a sturdy, leak-proof container compatible with the waste, and label the container as hazardous waste, including the contents (neutralized hydrochloric acid).


Store the labeled container in a designated hazardous waste storage area and arrange for disposal through a qualified dangerous waste contractor or your institution's environmental health and safety office. Do not pour HCl down the drain without proper neutralization.


Dispose of any contaminated personal protective equipment (PPE) as hazardous waste, following all applicable local, state, and federal regulations for hazardous waste disposal.


Remember, only trained personnel should attempt to clean up and dispose of hydrochloric acid spills. Always prioritize safety and use appropriate personal protective equipment when handling hazardous materials.


Contact NIC Today for All Your Chemical Needs


Contact North Industrial Chemicals for advice on your industrial chemical requirements. Our expert team is standing by to serve you.


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